Extrusion lines engineered in Zhangjiagang, China · RAL 5021 semi-matt finish
film

PVB Interlayer Film Production Line

A precision line for PVB and SGP laminated glass interlayer film from 0.38 mm to 2.28 mm with 0.2% feeding accuracy.

Factory-direct manufacture in Zhangjiagang, China · ISO 9001:2015 certified · CE-compliant components Verify our certificates · Overseas installation & training

PVB Interlayer Film Production Line manufactured by BENK Machinery
RAL 5021 · semi-matt finish
MaterialPVB, SGP
Film width1200 – 3800 mm
Thickness0.38 – 2.28 mm
ExtruderTwin screw &#216
Turnkey line supplyFrom resin handling to packing, one point of responsibility.
Factory testedFull trial run with your material or an agreed reference formula.
Worldwide serviceInstallation, commissioning and training by BENK engineers.
Lifelong supportRemote fault diagnosis and spare parts for the life of the line.

Production line introduction

How the PVB Interlayer Film Production Line is engineered, and which sub-assemblies protect the properties your customers actually buy.

A precision line for PVB and SGP laminated glass interlayer film from 0.38 mm to 2.28 mm with 0.2% feeding accuracy.

Every BENK line is matched to the material and product you actually sell. The extruder, die, calibration or forming section and the downstream automation are sized together, then assembled and trial run in our Zhangjiagang works before shipment, so the performance you see in the factory acceptance test is the performance you install. The machine frame is finished in RAL 5021 water blue with a semi-matt powder coating.

Technical Parameters of PVB Interlayer Film Production Line

Reference values for the standard configuration. Final width, thickness, speed and output are confirmed against your material, product drawing and target capacity.

Specifications are shown for the standard range; customized widths, thicknesses and outputs are engineered on request.
Item Specification
Material PVB, SGP
Film width 1200 – 3800 mm
Thickness 0.38 – 2.28 mm
Extruder Twin screw &#216
Output 400 – 1500 kg/h
Feeding Fully automatic loss-in-weight

Need a model outside this table? Send us your sheet size, resin and target output — BENK will return a sized configuration with a budgetary price.

Production line technical advantages

Every sub-assembly below is selected to protect the properties your customers buy: transparency, gauge, strength and surface.

01

Precision cast film die

An internal deckle T-die with automatic or manual die bolt adjustment keeps gauge flat to the edge and reduces trim waste.

02

Multi-layer feed block

Co-extrusion feed blocks combine a functional skin with a cost optimized core in one pass.

03

Closed loop cooling

Chill rolls with closed loop temperature control fix surface quality, gloss and crystallinity.

04

Gauge feedback

An online thickness gauge with closed loop die control holds thickness within the tolerance fixed in the specification.

05

Automatic winding

Turret winding with tension taper control produces stable, wrinkle free rolls ready for the next process.

06

RAL 5021 finish

The machine frame is powder coated in RAL 5021 water blue with a semi-matt finish.

Production line advantages

  • Precision cast film die — An internal deckle T-die with automatic or manual die bolt adjustment keeps gauge flat to the edge and reduces trim waste.
  • Multi-layer feed block — Co-extrusion feed blocks combine a functional skin with a cost optimized core in one pass.
  • Closed loop cooling — Chill rolls with closed loop temperature control fix surface quality, gloss and crystallinity.
  • Gauge feedback — An online thickness gauge with closed loop die control holds thickness within the tolerance fixed in the specification.

Built to run

Material preparation, feeding, downstream handling and packing can be integrated into one turnkey scope.

Ask an engineer a question

Process flow

From raw material to finished pack, each station is matched in capacity so the line runs at the rated output without a bottleneck.

  • Dosing & mixing
  • Extrusion & filtration
  • Melt pump
  • T-die casting
  • Chill roll cooling
  • Thickness gauge
  • Corona / treatment
  • Winding

Wide applicability

Typical end uses for the material this line produces, based on the applications BENK equipment already serves worldwide.

PVB Interlayer Film Production Line manufactured by BENK Machinery – applications

Packaging and lamination

Functional and decorative film for flexible packaging and lamination.

Industrial and optical

Optical, protective and specialty film for electronic and industrial applications.

Glass and construction

Interlayer and surface film for laminated glass and construction products.

Options and auxiliary equipment

Configure the line for the market you sell into. Popular additions include:

  • Multi-layer co-extrusion feed block
  • Online thickness gauge with auto die control
  • Corona treater and static eliminator
  • Trim recycling back to the extruder
  • Automatic roll handling and packing
  • Recipe management on the PLC

Why buy from BENK Machinery

Extrusion specialists, not traders

BENK designs and builds extrusion lines in Zhangjiagang with an in-house R&D and process team, so machine selection is matched to your resin and product instead of a catalogue number.

Evidence before shipment

Every line is assembled and run in our works. You receive trial video, gauge and output records, and are welcome to attend the factory acceptance test.

Total cost, not lowest price

Energy-efficient drives, permanent magnet motors and optimized heating reduce kWh per tonne, which usually matters more over five years than the initial purchase price.

Real commissioning support

Our engineers install, commission, train your operators and stay involved until the line hits the specified output and quality on your material.

Spares and response

Critical spares are stocked for fast dispatch, and the Siemens Ethernet control platform allows remote diagnosis before a service visit is needed.

Upgrades as you grow

Co-extrusion, gauge control, automation and downstream equipment can be added later, protecting your original investment.

Frequently asked questions

The questions buyers ask most often about this film.

What thickness range can the line produce?
The thickness range is given in the specification table, and a single line can cover several products by changing the die, the cooling configuration and the winding parameters.
How is gauge controlled?
An internal deckle T-die, melt pump and online thickness gauge with automatic die control hold gauge across the web width.
Is co-extrusion available?
Yes, multi-layer feed blocks are available for functional skin and core structures.
Do you provide a trial run?
Yes, a trial run is carried out in the BENK factory with your material or an agreed reference grade before shipment.

Get a quotation for the PVB Interlayer Film Production Line

Tell us the material, sheet or film size, target output and the country the line will be installed in. We will reply with a sized configuration, a budgetary price and an indicative delivery time.

Telephone
+86 512 5896 1463
Mobile / WhatsApp / WeChat
+86 159 5096 2426
Email
kpm@benkpm.com
Address
No.20 Huatang Road, Economic Development Zone (South District), Zhangjiagang City, Jiangsu Province, China

Related extrusion lines

Zhangjiagang City BENK Machinery Co., Ltd. · www.benkpm.com · Plastic extrusion lines and extruders since 2004.

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