PE and PVC Layflat Hose Extrusion Line

Extrusion and drip irrigation equipment engineered in Zhangjiagang, China · RAL 5021 semi-matt finish
Layflat Hose and Irrigation Hose

PE and PVC Layflat Hose Extrusion Line

An extrusion line for flexible layflat hose used for low pressure irrigation, water transfer and general industry.

Factory-direct manufacture in Zhangjiagang, China · CE and ISO built · Overseas installation and training

PE and PVC Layflat Hose Extrusion Line by BENK MACHINERAL 5021 · semi-matt finish
Hose range25 – 160 mm
ModelsPE55 / PE75 / PE90
Extruder power18.5 – 37 kW
Service life10 years plus
Turnkey line supplyFrom resin handling to packing, one point of responsibility.
Factory testedFull trial run with your material or an agreed reference formula.
Worldwide serviceInstallation, commissioning and training by BENK MACHINE engineers.
Lifelong supportRemote fault diagnosis and spare parts for the life of the line.

Product introduction

How the PE and PVC Layflat Hose Extrusion Line is engineered, and which sub-assemblies protect the performance your customers actually buy.

Layflat hose is light, flexible and rolls flat for transport, which makes it the practical choice for moving water around a farm or a construction site. The line extrudes the hose with an optional reinforcement layer and winds it into coils ready for use.

BENK MACHINE supplies the complete line including extruder, die head, vacuum sizing, cooling, haul-off, reinforcement feeding where used, and coil winding. Vacuum, PVC or PE versions are available, and the finished hose can be supplied with pre-punched outlets and welded connectors.

Product images and technical drawings

Equipment photographs and engineering illustrations of the product construction.

Technical parameters

Reference values for the standard configuration. Final dimensions, speed and output are confirmed against your material, product drawing and target capacity.

Specifications are shown for the standard range; customised versions are engineered on request.
Item Specification
Product type PE or PVC layflat hose, optionally fibre reinforced
Hose diameter range 25 – 160 mm
Models PE55 (1 to 2 inch), PE75 (2 to 6 inch), PE90 (4 to 8 inch)
Extruder motor power 18.5 / 22 / 37 kW
Layers Single layer or reinforced multilayer
Material Non-toxic recyclable polyethylene or PVC compound
Features Anti-ageing and UV stabilised, 10 year plus service life
Downstream Haul-off, marking, length counting and coil winding

Need a configuration outside this table? Send us your product drawing, resin and target output and BENK MACHINE will return a sized proposal with a budgetary price.

Technical advantages

Every sub-assembly below is selected to protect the performance your customers buy.

01

Light and easy to handle

Layflat hose weighs far less than rigid pipe and stores flat, so it is cheaper to transport and faster to deploy.

02

Reinforced construction

Optional fibre or yarn reinforcement raises the working pressure and resists punctures in rough field conditions.

03

UV and ageing resistance

Stabilised compounds give a service life of ten years or more in outdoor use.

04

Flexible routing

The hose follows uneven ground and can be moved between blocks without rigid fittings.

05

Matched downstream

Haul-off, cooling, marking and winding are sized to the extruder so the line runs at rated output.

06

Option to add outlets

The line can be combined with a pre-punching and welding unit to produce main line hose with welded outlets.

Key benefits

  • Light and easy to handle — Layflat hose weighs far less than rigid pipe and stores flat, so it is cheaper to transport and faster to deploy.
  • Reinforced construction — Optional fibre or yarn reinforcement raises the working pressure and resists punctures in rough field conditions.
  • UV and ageing resistance — Stabilised compounds give a service life of ten years or more in outdoor use.
  • Flexible routing — The hose follows uneven ground and can be moved between blocks without rigid fittings.

Built to run

Material preparation, processing and downstream handling can be integrated into one turnkey scope from a single supplier.

Ask an engineer a question

Process flow

Each station is matched in capacity so the machine runs at the rated output without a bottleneck.

  • Resin dosing
  • Extrusion
  • Die head and hose forming
  • Reinforcement feeding where used
  • Vacuum sizing and cooling
  • Haul-off and tension control
  • Length counting and marking
  • Coil winding and packing

Applications

Typical end uses for this product, based on the applications BENK MACHINE equipment already serves worldwide.

Low pressure irrigation

Moving water from the source to the drip tape main line.

Water transfer and discharge

Construction sites, dewatering and temporary supply.

Uneven ground

Fields where rigid pipe cannot follow the terrain.

Greenhouse supply

Flexible distribution inside and around protected cultivation.

Options and auxiliary equipment

Configure the machine for the market you sell into. Popular additions include:

  • Fibre reinforcement unit
  • Pre-punching and ultrasonic welding unit
  • Automatic coil winder
  • Online thickness gauge
  • Printing and marking unit
  • Extended cooling tank

Why buy from BENK MACHINE

Extrusion specialists, not traders

BENK MACHINE designs and builds extrusion and drip irrigation equipment in Zhangjiagang with an in-house R and D and process team, so machine selection is matched to your resin and product instead of a catalogue number.

Evidence before shipment

Every machine is assembled and run in our works. You receive trial video, gauge and output records, and are welcome to attend the factory acceptance test.

Total cost, not lowest price

Energy efficient drives, permanent magnet motors and optimised heating reduce kWh per tonne, which usually matters more over five years than the initial purchase price.

Real commissioning support

Our engineers install, commission, train your operators and stay involved until the machine hits the specified output and quality on your material.

Spares and response

Critical spares are stocked for fast dispatch, and the Siemens Ethernet control platform allows remote diagnosis before a service visit is needed.

Upgrades as you grow

Co-extrusion, gauge control, automation and downstream equipment can be added later, protecting your original investment.

Frequently asked questions

The questions buyers ask most often about the PE and PVC Layflat Hose Extrusion Line.

Which diameters can be produced?
The range covers 25 mm to 160 mm across the PE55, PE75 and PE90 models, and thickness and length are made to order.
Is reinforcement available?
Yes. A fibre or yarn reinforced construction can be run in line where a higher working pressure or greater puncture resistance is needed.
Can the hose have welded outlets?
Yes. A pre-punching and ultrasonic welding unit can be added so the line produces ready to connect main line hose.

Get a quotation for the PE and PVC Layflat Hose Extrusion Line

Tell us the product specification, target output and the country the machine will be installed in. We will reply with a sized configuration, a budgetary price and an indicative delivery time.

Telephone
+86 512 5896 1463
Mobile / WhatsApp / WeChat
+86 159 5096 2426
Email
kpm@benkpm.com
Address
No.20 Huatang Road, Economic Development Zone (South District), Zhangjiagang City, Jiangsu Province, China

Related products

BENK MACHINE · www.benkpm.com · Extrusion and drip irrigation equipment.

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